Mining Production
Tackling some of the biggest headaches in Mining
Loadscan created Mine Payload Technologies, a specialist mining division within the company, to deliver deeper insights and added value to the mining production sector.
Through this focused business unit, Loadscan supports the global mining sector by delivering innovative and unique mining features and enhanced capabilities that deliver measurable Return on Investment.
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Payload Inefficiency
Every Load Counts. Are Yours Being Measured Accurately?
Payload inefficiencies such as under-loading, overloading, carry-back and off-centre loading are among the most costly and commonly overlooked challenges in mining operations. Each issue contributes to increased truck movements, higher fuel consumption, accelerated component wear and reduced profitability.
Loadscan’s advanced volume scanning technology addresses all four challenges by delivering accurate, real-time 3D load data that gives operations managers the visibility and evidence needed to take corrective action, coach operators and make informed decisions that improve productivity and protect the bottom line.
Under-loading could be costing you a fortune
Underloading requires additional truck movements to shift the same amount of material, increasing costs and reducing profits.
Our expertise in mining and technology enables us to help mines maximise productivity by optimising every load, thereby increasing trucking factors and improving profits. Our load volume scanner accurately measures all loads and automatically generates 3D scan images that clearly indicate under-loading, enabling corrective action (including operator training and coaching) to be taken.
Overloading increases fuel costs and CO2 emissions
In an Australian technical paper titled, “Haul truck fuel consumption and CO2 emission under various engine load conditions”, the researchers determined that overloading a large mining truck (CAT 797B) by as little as a 10% could increase fuel consumption and costs by nearly US$367,000 per annum and add 900mt CO2 emissions per truck.
Managing carry-back to improve operations
Our surface and underground mining technology helps to reduce carry-back, a common problem wherever material is being shifted which can seriously impact productivity.
By scanning all loads with the Loadscan MPS, carry-back out of the mine is accounted for and can be deducted from shift tallies, improving accuracy of actual loads shifted.
In addition, carry-back can immediately be identified through data and alerts on the message board, enabling removal from the bin.
Uneven Loads, Hidden Costs
The hidden costs of off-centre loading
We use our advanced underground and surface mining technology to reduce off-centre loading, an issue that can substantially increase operating costs.
Uneven load distribution adds stress to truck components, reducing their working life and adding substantial costs to your operation. In addition, this can create excessive tyre wear, voiding warranties and requiring premature replacement.
The 3D scans generated by the system provide a valuable visual reference that can be used for training and coaching loader operators.
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Off-centre loading is calculated and reported within the four quadrants of the truck bin.
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Visual warning indicators are displayed in real-time on the operator console, Overview screen and message board
Weight vs Volume
Measuring truck payloads by Weight or Volume?
Volume scanning substantially enhances the accuracy of payload measurement.
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Volume scanning is complementary to measuring weight with scales.
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By combining weight AND volume, measuring material bulk densities and payloads is more accurate.
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Converting from volume back to weight using bulk density factors has proven more accurate than using onboard or dynamic weighing systems.
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Measure ACTUAL load volumes in a truck or trailer bin, eliminating guesswork.
Load Volume Scanner Systems
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Loadscan Mobile LVS-3TMM
For a fast and fully mobile truck measurement and load scanning solution – the Loadscan® mobile Load Volume Scanner (LVS)…
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Loadscan Custom MPS-3CMX
For some more unique applications the best option is the Loadscan® Load Volume Scanner Custom Mount (head only) truck measurement…
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Loadscan Fixed LVS-3BMF
The Loadscan® Fixed Load Volume Scanner is perfect for applications where there is a permanent site office. The fixed truck…
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Loadscan Portable LVS-3BMP
Portable Loadscan® LVS-3BMP is an advanced load volume scanner designed to deliver accurate, non-contact truck volume measurement which is ideal…
Conveyor Volume Scanner System
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Conveyor Volume Scanner CVS
Loadscan’s Conveyor Volume Scanner (CVS) measures and reports on bulk flow to give you enhanced production control and effective stockpile…
Powerful Add-ons to the Standard LVS Configuration
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LoadVision
The LoadVision™ add-on takes your Loadscan Load Volume Scanner to the next level by providing clear, visual insights into your…
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MyScanner
MyScanner™ is a secure web portal that allows remote access to your scanner, real-time presentation of scan data and access…
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LoadTrak In-cab Console
Monitoring and measuring truck loads of valuable material around your mine site can be a mountain of paperwork or an…
Loadscan Software
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Overview
Measuring truck loads is a start, but how you utilize the measurement data to benefit your business makes all the…
Benefits
Benefits of Mining Production
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Maximized ProductivityBy accurately measuring every load with 3D scan images, mining production is optimized. This reduces under-loading, boosts trucking factors, and increases profits.
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Reduced Fuel Costs and EmissionsPreventing overloading lowers fuel consumption and cuts CO₂ emissions, helping mining operations save significant annual costs while improving sustainability.
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Improved Accuracy and EfficiencyAdvanced scanning technology accounts for carry-back and off-centre loading, ensuring precise load tallies and reducing hidden operational costs.
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Enhanced Equipment LifespanEven load distribution minimizes stress on trucks, reduces tyre wear, and extends component life, resulting in lower maintenance expenses and downtime.
Everything You Need to Know
FAQs About Mining Production
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